Keep Your Machine Running Smoothly With Compressor Replacement Parts

When a compressor breaks down, it is not always realistic to replace the entire compressor. Often, a compressor can be repaired by simply replacing specific parts that need repair. By using compressor replacement parts, you can save money and get your compressor working again in no time.

The Benefits Of Using Replacement Parts

As mentioned, one of the major benefits of using compressor replacement parts is that you will save money. This will result from not having to buy a completely new compressor when your equipment breaks down.

Another major benefit of having compressor replacement parts on hand is that you can offer a quick turnaround when a piece of equipment breaks down, rather. You will most likely need to have a technician at hand to install new parts for you and they would probably want the highest quality available. So, do ensure that you replenish your stock and that you check the quality of a regular basis. Having replacement parts will ensure that you fix the problems there and then.

Having replacement parts in stock will also help you fix machinery at the first sign that it is not performing well, rather than waiting for the piece of equipment to break down completely. Waiting for a complete breakdown can be very costly, not only because you will lose out on production time -the faulty equipment may use up more energy than it needs to if it were fully functioning.

What Replacement Parts Should You Keep In Stock?

Of course, every industry and its equipment will have different component requirements and there will be some that only ever need to replace one or two parts.

Many industries work in an order system for spare parts, in which they simply order a replacement when something breaks rather than having them in stock. When it comes to stocking up on replacement parts, you should keep an inventory of components that are low-cost, so that you do not have a lot of money tied up in parts that may never be used. It makes sense to keep a stock of parts that you use regularly and the ones that are more likely to break down.

If you are a relatively new business, it may take time to get an idea of what you will and will not need, but you will soon develop a pattern and understand how your spare part inventory should look. If you speak to a technician the chances are that they have a stock of quality springs at hand as well as a range of gaskets and sealants. If you do not have room to store a large inventory of replacement parts there is always the option of using a compressor replacement parts company who can come in to do the job for you.  Many technicians will have a network of suppliers that they can turn to when they need to get the ball rolling on replacements as soon as possible.

Of course, if you do run your business on a low inventory, there is a very quick turnaround these days as demand for machinery to be back up and running as quickly as possible is understandably high.

What To Look Out For When Using Replacement Parts

When you first look around for machinery and products that best fit your business, you will need to ensure that they meet all regulatory standards and that they are fit for purpose.

The same should be said about replacement parts - you need to check that you are buying them from a reputable source and that they will do the job effectively and safely. If you are buying replacement parts from a manufacturer that was different than the manufacturer that made the original piece of equipment, you must ensure that all parts are compatible and will work effectively with your original purpose. This may seem straightforward, but you will be surprised at the amount of people that will ‘make do’ rather than spend more money, which we all know is a big mistake in the long-run.

From time to time compressor parts can become obsolete, as there is no longer a huge demand for them. With this is mind, you will need to check with your provider whether they have any intention of discontinued parts so that you can either stock up on your inventory or look for an alternative product or provider.

If you have a large amount of inventory, it is wise to have a clear out from time to time to check that you no longer have parts for equipment you no longer use.

Choosing the Right Supplier of Compressor Replacement Parts

There are a number of companies on the market that stock compressor replacement parts and you may feel that you are spoiled for choice. It is always wise to choose a supplier that has a reputation for, not only having high-quality products, but who offers great customer service.

If you are stuck with a broken piece of equipment at the weekend and do not want be unproductive as a result of it, you will need a compressor parts manufacturer that is willing to go the extra mile to get you back up and running. Just like you want some of your compressor equipment and parts to be custom made, you will want to work with a company that is willing to adapt to the needs of your business.

Regardless of how you choose to manage your replacement parts inventory, whether that is on an order based system or a list of stock on site, you will need to be organized. This will ensure that you are not caught by surprise and left having to act out of urgency.

Knowing When It Is Time to Replace the Damping Plate on Your Compressor

Damping plates play an important role when it comes to how your compressor works. They work by absorbing any type of noise and vibration to provide a smoother and softer running machine. This is great if you use the compressor a lot because you will not have to listen to it run all day long. Sometimes, these damping plates fail to work properly due to mechanical stress. It is important to be aware of the signs to look for to know when it is time for a replacement part.

It Is a Good Idea to Listen for Any Noise or Sounds from the Compressor

If it seems as though the compressor has just started making rattling sounds or unusual noises of any kind, it may be time to get a brand new damping plate. You can typically tell where the noise is coming from by using a stethoscope. This will help you determine if it is, indeed, the damping plate that is causing the issue. This part works to decrease the sounds you hear when the machine is running, so find a well-known company who can provide you with quality parts to replace it right away.

If There Are Cracks on the Damping Plate, It May Be Time to Get a Brand New One

Having cracks on this part is actually not uncommon. Due to the constant vibration the damping plate goes through as the machine runs, it tends to wear out and crack as time goes by. If your compressor has suddenly become noisy, it may be best to check the plate for any hairline fractures. One tiny crack can lead to the entire plate cracking and breaking. It is best to go ahead and replace it before you run into bigger problems.

Be Sure the Plate Is Centered as It Should Be

The damping plate should be properly centered to guarantee it is doing its job as well as possible. If a lot of sounds are being heard when the compressor is on, it is wise to loosen the bolts and make sure the plate is in the very center. Not only will this help it work in a more efficient way, but it will also extend its lifespan, saving you time and money. The best way to know if the plate is already damaged is if you are unable to center it in the right place. If this is the case, go ahead and purchase a replacement part for your machine.

Remove Any Debris from the Plate to See If It Works Again

If the damping plate has become very noisy, it may be a good idea to clean it well. If any dirt or debris has gotten on the plate, it may be causing it to not function properly. Clean it off and replace it to see if that resolves the noise problem. If not, it is likely time to get a new part.

There are many things to be aware of to know when it is time to purchase brand new damping plates for your air compressor. Find a great company near you to purchase a replacement part right away.

Improve the Performance of Your Machine With Conical Springs

 

Springs are used in the manufacturing process of many different types of machines. They are necessary parts of automobiles and different types of tools. If you are designing or producing a product that uses springs, you may be aware of how crucial these simple components can be. While there are different types of springs available on the market, you may produce a better quality product by using conical springs.

Useful in minimal solid height space

Because the spirals on conical springs gradually increase in size, they are able to be compressed almost completely flat. The coils with a smaller diameter will nest or telescope into the coils with a larger diameter. This gives them an advantage over traditional compression springs in situations where there is not much space allowance between parts. When compressed, conical springs have a solid height of between one and two wire diameters, but are still able to maintain a variable pitch and constant spring rate. Their ability to be so tightly compressed also provides more room for the spring to travel.

Provide greater stability

Triangle or cone shapes are known as the most stable of the shapes due to their extremely low center of gravity.  The chance that your springs will buckle under whatever amount of pressure applied is greatly reduced when conical springs are used compared to normal compression springs. They also provide better lateral stability under shifting pressures.

Limit the effects of vibration

The release of a spring as well as activities from other moving parts in a machine can cause resonance and vibration in the spring itself. The uniform pitch of conical springs allows any vibration to have an increasing natural period at the bottom of each coil as opposed to the constant vibration that occurs in  regular compression springs. This effect reduces the amount of vibration in the conical spring which can have a tremendous impact on the overall quality of the results produced by your machine.

Offer an increasing force rate

The uniform diameter of compression springs give them a constant force rate. While there are benefits to this type of spring, a constant force rate can limit the amount of travel they are able to produce. On the other hand, the steady increase in diameter of the coils in conical springs enable the larger coils to bottom more gradually under pressure. This means that compressing a conical spring can provide an increased force. The design of conical springs allows you to fit a taller spring in a smaller solid height space, which will also enable you to get more force out of the spring.

You may need to use several different types of springs in the same machine in order to achieve the results you were looking for. Compression springs and conical springs are just two of many types of springs that you can use to enhance the performance of your machine. It can be helpful to know the details of how each type of spring works and their benefits before deciding which one to use. That being said, there are so many advantages to using conical springs that they are definitely worth your consideration no matter what type of machine you design.

Benefits of Thermoplastics in Gasket Kits

 

Science and technology have been changing many industries. Organic materials which can be heated and melted into different forms are known as thermoplastics. When they are in a viscous phase, the materials can be formed into a shape that when cooled has the desired properties. Depending on the composition of the material, thermoplastic items can be flexible like rubber or strong like aluminum. The formula can be made to withstand extreme temperatures, as hot as 600 F or as low as -100 F.

By taking advantage of the different properties which can be attained with thermoplastics, you can create gasket kits which meet your specific requirements. The most common methods of manufacturing thermoplastics are extrusion, thermoforming, and injection molding. The material shapes extremely accurate, which means less waste during manufacturing from imprecise runs. Many times, the mixture of materials can be made at a more affordable cost than if your company chose another formulation. It is important to talk to the manufacturing representative about all the elements of the design that concern you.

Advantages of Using Thermoplastics 

Choosing thermoplastics makes sense in most applications. The material is changing the way gaskets, compressors, and valves are created for today’s heavy equipment. Choosing thermoplastics gives you multiple advantages in manufacturing: 

• Eco-friendly manufacturing and processing 
• High precision in production while maintaining affordability  
• Weight savings over metal parts
• More effective fatigue properties than metal
• Many formulations available to create higher performance items 

Ask About the Possibilities 

Of course, with any material in manufacturing, there are disadvantages. By knowing that thermoplastics degrade when exposed to U.V. lights, both natural and man-made, you can minimize the weaknesses of using thermoplastics in gasket kits. Thermoplastics offer a lightweight and strong alternative to other materials while being cost-effective, which is what is driving the industry. Talk to a supplier who knows the industry to explore how this material fits into your business strategy.